Understanding HVAC Duct Sizing
This calculator determines optimal duct sizes for HVAC systems using airflow, velocity, and duct shape, with support for both imperial and metric units. It ensures efficient airflow, minimal pressure loss, and reduced noise.
Proper duct sizing prevents high static pressure, noise, or energy waste. The equal friction method maintains a constant friction rate (default: 0.1 in. w.g./100 ft or 0.82 Pa/m for smooth metal ducts). Typical supply duct velocities are 800–1000 FPM (4–5 m/s).
Example Duct Sizing Results
Parameter | Imperial | Metric | Scenario |
---|---|---|---|
Airflow | 400 CFM | 0.189 m³/s | Typical for 1-ton HVAC unit |
Duct Area | 57.6 sq. in. | 371.6 cm² | 1000 FPM (5.08 m/s) |
Round Diameter | 8.6 in. (use 8 in.) | 21.8 cm (use 20 cm) | Standard size |
Rectangular Dimensions | 10 x 6 in. | 25 x 15 cm | 2:1 aspect ratio |
Pressure Drop | 0.13 in. w.g. | 32.3 Pa | 100 ft (30.48 m), 0.1 in. w.g./100 ft, 2 90° elbows |
How to Use the Air Duct Sizing Calculator
- Select the unit system (imperial or metric).
- Enter airflow (CFM or m³/s, e.g., 400 CFM for a 1-ton HVAC unit).
- Specify desired velocity (FPM or m/s, typically 800–1000 FPM or 4–5 m/s).
- Choose duct shape and, for rectangular ducts, an aspect ratio. Enter friction rate, duct length, and number/type of elbows.
- Click "Calculate Duct Size" to view duct area, dimensions, standard round size, velocity, and pressure drop.
Duct Sizing Comparison
Duct area and pressure drop for round vs. rectangular ducts.
Frequently Asked Questions
Why use standard duct sizes?
Standard sizes (e.g., 4", 6", 8" or 10 cm, 15 cm, 20 cm) are widely available, cost-effective, and ensure compatibility with HVAC fittings.
How does duct shape affect performance?
Round ducts have lower friction and better airflow efficiency, while rectangular ducts save space in tight installations but may increase pressure loss.